LED light Lens mounting PCB processing pick and place machine 45000CPH 12 Heads

TV backlight panel

The LCD screen itself does not emit light, and needs a backlight. LED backlight LCD TV uses LED as the backlight, which has five advantages over cold cathode fluorescent tube backlight

1. Ultra wide color gamut, can reach 105% ntse color gamut, so the color is more bright

2. Ultra thin appearance, up to 1.99 cm, more fashionable

3. Energy saving and environmental protection, energy consumption is 52% lower than that of cold cathode backlight, and there is no pump pollution of cold cathode tube

4. The service life is long, reaching nearly 100000 hours, and it can be used for 27 years if it is opened for 10 hours every day

5. It can achieve 100000:1 ultra-high contrast and higher definition

Parameter

Production requirements of LED lens

1. Requirements for mounting glue

There are two types of common LED lens mounting glue: one is UV glue, and the other is thermosetting glue, also known as thermosetting resin adhesive. Thermosetting glue is generally used for those with high quality requirements

UV adhesive, also known as photosensitive adhesive and UV curable adhesive, is a kind of adhesive that can be cured only by UV irradiation. It can be used as an adhesive, and also as a glue for paints, coatings, inks, etc. UV is ultraviolet light. UV adhesive generally needs to be equipped with an ultraviolet lamp. It can be initially cured within 1-5 seconds under the irradiation of UV lamp, and can be bonded within 20-30 seconds. UV glue can reach high intensity after being irradiated by UV lamp, which can meet the needs of automatic production line rhythm

SMT process flow of LED lens

For the products that need to be attached to the lens, it is often necessary to mount the LED before the lens, and the two kinds of mounting are two separate mounting lines. Because the temperature requirements of the lamp beads and the lens are different, the lamp beads need to be welded in the boiler before the lens is attached

Function of each part:

Part A: Two screw servo motors to provide adjusting rail width power for each rail.

Part B: Two transmission rails for each module transport in opposite directions.

Part C: Newest High-end Magnetic linear motor provides power for the mounting heads

Part D: Its Tank chain, protects the wires and lines free of abrasion.

Part E: Flight identification camera with high resolution for accurate vision alignment correction

Shenzhen ETON Automation Equipment Co.,LTD. was establised in 2007,possess more than 300 staff at present and cover an area of more than 20000 square meters,is the largest leading manufacturer of high-speed pick and place machine and SMT machine for LED light production and Electronic field,which is also a high-tech enterprise and top brand well-known in China with good reputation.
 

  ETON invented the fastest automatic pick and place machine with speed 150000CPH,which is the fastest machine in the world,awarded many global first technology patent,also invented the global first machine for any length of 1M 5M 50M 100M 500M flexible LED strip,won large market in USA,KOREA,INDIA,GERMANY,EGYPT,TURKEY,VIETNAM,TUNISIA ETC.
 

  Since the establishment of the company, with the green and energy-saving development trends of global illumination and rapid development of LED industry and its requests for the manufacturing craft, ETON has seized the opportunity and risen quickly, they have independently researched、designed、manufactured a set of quicker、more stable、more optimal LED fully automatic, high speed, energy-saving chip mounter and multi-function chip mounter, which have been highly recognized in the industry for its absolute advantage in speed, stability and capacity, at the same time, it have solved the offset and fling material issues when producing 1.2 meters, 1.5 meters lamp plates and wireless long FPCB and shaped component at a high speed. ETON has passed ISO9001 quality management system certification and has obtained more than one hundred of patents and certificates, including for utility model, personal invention, software copyright and so on. We have established cooperative relationship with well-known enterprises at home and abroad, such asMLS,OPPLE,NVC,Navigation,PAK,ETI,FSL, Home Lighting,Yangguang Lighting, XSY, Sansi, India RK, India SURYA, Vietnam RANGDONG, Egypt FUTEK etc..

  Our products have been exported to more than 20 countries and regions, including Korea, India, Vietnam, Tunisia, Egypt, Turkey and so on. Meanwhile, the company has created customer service center, where records every customer and the sale of every set of machine permanently. Its existence can timely solve customer’s questions when using it, which truly provides the convenience and assurance for our customers.

  “High efficiency” “High quality” and “Stability” are the core technology of ETON,technology innovation and strict quality control,with excellent service,ETON has grown into the outstanding worldwide brand of SMT machine with good reputation.